Carton Flow Rack in Dallas, TX for E-Commerce Pick Modules
Carton flow rack brings cases to the picker on sloped wheel or roller beds. Restock from the back, pick from the front, and product rotates on its own.
It is the backbone of the pick modules inside e-commerce fulfillment and 3PL big-box warehouses across Dallas–Fort Worth.
Fulfillment Centers Need Pick Faces, Not Just Positions
DFW's highways, rail, and airport cargo put most of Texas and Oklahoma within a day's truck drive. E-commerce and 3PL operators build here for that reason.
Their buildings sit at AllianceTexas, the Inland Port near Wilmer and Lancaster, and the DFW Airport and Valwood area. Order profiles are each-pick and case-pick heavy.
Carton flow puts more SKUs in reach of each picker. Fewer steps per order, less walking between faces.
Ways We Configure Carton Flow
Inside pallet rack
Flow beds drop into existing bays, often at the bottom levels with reserve above.
Standalone units
Freestanding carton flow for packing stations and smaller SKU sets.
Pick modules
Multi-level carton flow with walkways in tall 32–40 ft clear buildings.
Mixed lanes
Lane widths set to your actual case dimensions.
What Shapes the Layout
- Case sizes and weights, which decide wheel vs. roller beds
- SKU velocity, so fast movers sit in the waist-to-shoulder zone
- Replenishment path behind the module
- Walkway and stair placement in multi-level modules so pickers move without backtracking
Peak Season and Install Timing
Most fulfillment buildings here are not air-conditioned. Summer installs get early shifts and staging plans that keep docks and pick lines clear.
Pick modules are elevated structures, so installs are sequenced level by level. Our team handles the permit side for you.
Request a Carton Flow Rack Quote
Send the basics and we will come back with a layout and pricing. Prefer to talk? Call (214) 380-2954.
- Free Design Consultation
- CAD layout drawings
- Itemized project quote
Carton Flow Questions From DFW Fulfillment Teams
More Storage Systems
Pallet Rack
Every pallet reachable, every time. The baseline we size everything else against.
Pushback Rack
Two to six pallets deep from one aisle, without giving up much reach.
Pallet Flow Rack
Load one side, pick the other, and let gravity enforce first in, first out.
Drive-In Rack
Deep storage lanes replace intermediate aisles. The forklift enters the structure to place and retrieve pallets.
Cantilever Rack
Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold.
Where We Work
Based in Arlington, we serve the DFW metroplex with industrial pallet racks and warehouse storage solutions.
Dallas Pallet Racks
Address
2442 S Collins St.
Ste 108 #2359
Arlington, TX 76014
Phone
(214) 380-2954Business Hours
Monday - Friday: 8:00 AM - 6:00 PM
Saturday: Closed
Sunday: Closed
Build a Faster Pick Line in DFW
Call (214) 380-2954 or request a quote and we will start a layout.