--- title: "Carton Flow Rack in Dallas, TX | Dallas Pallet Racks" url: https://dallaspalletracks.com/products/carton-flow-rack description: "Carton flow rack in Dallas, TX for e-commerce and 3PL pick modules. Faster case picking, free layout. Call (214) 380-2954." lang: en --- Image: Carton Flow Rack in a Dallas–Fort Worth warehouse (https://dallaspalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) # Carton Flow Rack in Dallas, TX for E-Commerce Pick Modules Carton flow rack brings cases to the picker on sloped wheel or roller beds. Restock from the back, pick from the front, and product rotates on its own. It is the backbone of the pick modules inside e-commerce fulfillment and 3PL big-box warehouses across Dallas–Fort Worth. (214) 380-2954 ## Fulfillment Centers Need Pick Faces, Not Just Positions DFW's highways, rail, and airport cargo put most of Texas and Oklahoma within a day's truck drive. E-commerce and 3PL operators build here for that reason. Their buildings sit at AllianceTexas, the Inland Port near Wilmer and Lancaster, and the DFW Airport and Valwood area. Order profiles are each-pick and case-pick heavy. Carton flow puts more SKUs in reach of each picker. Fewer steps per order, less walking between faces. Image: Carton Flow Rack layout for fulfillment centers need pick faces, not just positions (https://dallaspalletracks.com/assets/carton-flow-rack-DfuFYV4P.jpg) ## Ways We Configure Carton Flow 1 ### Inside pallet rack Flow beds drop into existing bays, often at the bottom levels with reserve above. 2 ### Standalone units Freestanding carton flow for packing stations and smaller SKU sets. 3 ### Pick modules Multi-level carton flow with walkways in tall 32–40 ft clear buildings. 4 ### Mixed lanes Lane widths set to your actual case dimensions. Image: Carton Flow Rack layout for ways we configure carton flow (https://dallaspalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) ## What Shapes the Layout - Case sizes and weights, which decide wheel vs. roller beds - SKU velocity, so fast movers sit in the waist-to-shoulder zone - Replenishment path behind the module - Walkway and stair placement in multi-level modules so pickers move without backtracking ## Peak Season and Install Timing Most fulfillment buildings here are not air-conditioned. Summer installs get early shifts and staging plans that keep docks and pick lines clear. Pick modules are elevated structures, so installs are sequenced level by level. Our team handles the permit side for you. ## Recent Installations A sample of racking projects completed across the region. Image: Pallet rack installation (https://dallaspalletracks.com/__l5e/assets-v1/9e6d591a-1b42-4328-8d0c-3ff129072082/project-orange-blue-rack.jpg) Image: Pallet rack installation (https://dallaspalletracks.com/__l5e/assets-v1/e271d582-2fce-4cff-97da-462ddab27097/project-blue-tall-rack.jpg) Image: Pallet rack installation (https://dallaspalletracks.com/__l5e/assets-v1/ec5ca081-4183-457a-914c-fb74a5815fa2/project-dc-aisle.jpg) Image: Pallet rack installation (https://dallaspalletracks.com/__l5e/assets-v1/9bee7a3e-6b3b-4d2b-8863-c37f0e1dd966/project-distribution-center.jpg) Image: Pallet rack installation (https://dallaspalletracks.com/__l5e/assets-v1/880d5178-c293-49a2-82ae-3365f0c1628c/project-drive-in.jpg) Image: Pallet rack installation (https://dallaspalletracks.com/__l5e/assets-v1/91e4b43a-9eb0-4105-9d30-657028a00c91/project-loaded-aisle.jpg) Image: Pallet rack installation (https://dallaspalletracks.com/__l5e/assets-v1/e1312ce4-7800-4267-82fd-dd273b917f2a/project-igt-install.jpg) Image: Pallet rack installation (https://dallaspalletracks.com/__l5e/assets-v1/259a43d6-5be8-4f8e-920d-5c0dcdcf44a4/project-wire-deck.jpg) Image: Pallet rack installation (https://dallaspalletracks.com/__l5e/assets-v1/aa0a820f-d334-4983-9a3f-a2435e8bb4aa/project-shelving-bays.jpg) Image: Pallet rack installation (https://dallaspalletracks.com/__l5e/assets-v1/b572c5bc-8d66-4163-afa0-d13a2eb10eef/project-green-orange-rack.jpg) View More Projects: https://dallaspalletracks.com/projects ## Request a Carton Flow Rack Quote Send the basics and we will come back with a layout and pricing. Prefer to talk? Call (214) 380-2954. - Free Design Consultation - CAD layout drawings - Itemized project quote ## Carton Flow Questions From DFW Fulfillment Teams ### Can carton flow be added to our existing pallet rack in a Valwood or Carrollton building? ### How many pick levels make sense for a Fort Worth or Dallas fulfillment building? ### Wheel beds or roller beds? ### How does carton flow help a 3PL that changes clients? ## Cities We Serve Dallas: https://dallaspalletracks.com/service-area/dallas Fort Worth: https://dallaspalletracks.com/service-area/fort-worth Arlington: https://dallaspalletracks.com/service-area/arlington Irving: https://dallaspalletracks.com/service-area/irving Plano: https://dallaspalletracks.com/service-area/plano Garland: https://dallaspalletracks.com/service-area/garland Grand Prairie: https://dallaspalletracks.com/service-area/grand-prairie Mesquite: https://dallaspalletracks.com/service-area/mesquite Carrollton: https://dallaspalletracks.com/service-area/carrollton Richardson: https://dallaspalletracks.com/service-area/richardson Lewisville: https://dallaspalletracks.com/service-area/lewisville Denton: https://dallaspalletracks.com/service-area/denton McKinney: https://dallaspalletracks.com/service-area/mckinney Frisco: https://dallaspalletracks.com/service-area/frisco Allen: https://dallaspalletracks.com/service-area/allen ## More Storage Systems ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. https://dallaspalletracks.com/products/pallet-rack ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. https://dallaspalletracks.com/products/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. https://dallaspalletracks.com/products/pallet-flow-rack ### Drive-In Rack Deep storage lanes replace intermediate aisles. The forklift enters the structure to place and retrieve pallets. https://dallaspalletracks.com/products/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. https://dallaspalletracks.com/products/cantilever-rack ## Where We Work Based in Arlington, we serve the DFW metroplex with industrial pallet racks and warehouse storage solutions. ### Dallas Pallet Racks #### Address 2442 S Collins St. Ste 108 #2359 Arlington, TX 76014 #### Phone (214) 380-2954 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Build a Faster Pick Line in DFW Call (214) 380-2954 or request a quote and we will start a layout. 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Carton flow beds mount on beams inside existing bays, so you can add pick faces without replacing the frames." } }, { "@type": "Question", "name": "How many pick levels make sense for a Fort Worth or Dallas fulfillment building?", "acceptedAnswer": { "@type": "Answer", "text": "It depends on order volume, SKU count, and clear height. Many DFW buildings support two or three pick levels; we compare them by picks per hour and labor, not just by how many faces fit." } }, { "@type": "Question", "name": "Wheel beds or roller beds?", "acceptedAnswer": { "@type": "Answer", "text": "Light, rigid cases move well on wheels. Heavier cases, totes, or soft-bottom boxes often track better on rollers." } }, { "@type": "Question", "name": "How does carton flow help a 3PL that changes clients?", "acceptedAnswer": { "@type": "Answer", "text": "Lane dividers adjust, and beds can be respaced. When a new client brings different case sizes, the module adapts without new steel." } } ] } ] ```